Pelican 1600 Convoluted Foam

This convoluted foam insert fits the Pelican 1600 case and provides an egg-crate cushioning layer for equipment that needs shock absorption during transport. The peaked profile distributes impact forces across the surface rather than concentrating them on a single contact point, which helps protect delicate instruments, camera bodies, electronics or calibration tools when the case is loaded into a vehicle or checked as freight. It sits directly in the case base or lid and requires no cutting or adhesive to install.

The open-cell structure compresses under load and rebounds when the case is opened, maintaining consistent protection over repeated cycles. Because the foam is not pre-scored, you can use it as a full-depth liner or pair it with a solid foam layer to create a top-and-bottom sandwich for especially fragile items. Technicians in broadcast, survey, defence and field service roles rely on this insert to keep kit stable when cases are stacked on pallets or strapped down in a ute tray. The lightweight material adds minimal mass to the overall package weight.

The insert matches the internal footprint of the 1600 model and uses the standard convoluted profile height. It suits any operation where a pelican case moves between sites and the contents must arrive undamaged.

Features

• Convoluted egg-crate profile for multi-directional shock absorption
• Fits Pelican 1600 case interior dimensions
• No cutting or adhesive required for installation
• Open-cell foam compresses and rebounds over repeated use
• Can be used as base layer, lid layer or both
• Lightweight construction minimises added carry weight